Laying the rail of an electric transfer cart is a meticulous and important process that requires certain steps and precautions to be followed to ensure the stability and safety of the rail. Here are the detailed steps for laying an electric transfer cart rail:
1. Preparation
Environmental inspection: First check the environmental conditions of the laying site, including ground flatness, load-bearing capacity, power supply, etc., to ensure that the installation and operation requirements of the electric transfer cart are met.
Material preparation: Prepare the required rail materials, such as rail, fasteners, pads, rubber pads, bolts, etc., and ensure that the quality of these materials is reliable.
Design and planning: According to the operation requirements of the electric transfer cart and the site environment, the rail direction, length, elbow, etc. are accurately calculated and planned by drawing design software.
2. Foundation construction
Foundation treatment: According to the size and weight of the electric rail transfer cart, determine the size and load-bearing capacity of the foundation. Then the construction of the foundation, including excavation, concrete pouring, etc., to ensure that the flatness and load-bearing capacity of the foundation meet the requirements.
Waterproof and moisture-proof: In the construction process of the foundation, pay attention to waterproof, moisture-proof and anti-corrosion measures to extend the service life of the electric transfer cart and rail.
3.Third, rail laying
rail positioning: Align the center line of the rail with the center line of the rail beam according to the design drawing, and measure the span to ensure compliance.
rail fixing: The use of fasteners to fix the rail on the rail beam, pay attention to the fastening strength of the fasteners should be moderate, avoid too tight or too loose.
Add a cushion plate: Add an elastic insulating cushion plate under the rail clamp plate to improve the damping performance and insulation performance of the rail.
Adjust the rail: During the laying process, constantly check and adjust the straightness, levelness and gauge of the rail to ensure that the error is as low as possible.
Grouting and filling:
After the rail installation is complete, grouting operations are performed to fix the rail and enhance its stability. When grouting, it is necessary to pay attention to the control of water and temperature, generally between 5 degrees and 35 degrees, and the mixing time should be controlled within a reasonable range.
After grouting, fill the holes with cement in time to ensure that there are no gaps around the rail.
Post time: Oct-21-2024
